HTCC METALLIZATION

How should HTCC metallization and plating be specified in an RFQ?

Internal conductors, vias, surface pads, sealing areas, and downstream plating have different functions in an HTCC structure. 'Gold plate all metal' is rarely a sufficient specification; the RFQ should connect each area to its assembly purpose and acceptance method.

QUICK ANSWER

Separate co-fired metallization from downstream surface plating

A typical HTCC flow forms internal conductors, vias, and surface metallization within a high-temperature co-fired system, then treats selected surfaces for wire bonding, soldering, brazing, sealing, or protection. The exact metal system, stack, thickness, and available areas depend on the material and supplier process and must be confirmed per project.

REVIEW FRAMEWORK

Six metal-interface questions that need clear answers

01

Functional zones

Distinguish internal conductors, vias, surface pads, braze areas, seal rings, and test points on the drawing.

02

Downstream process

State whether the interface supports wire bonding, die attach, soldering, brazing, sealing, connector assembly, or continuity only.

03

Base metallization

Provide the specified system or standard. If open, ask the supplier to propose and document a compatible approach.

04

Surface plating

Define the plated area, purpose, applicable specification, acceptable appearance, and inspection requirement rather than using a color or informal name.

05

Masking and boundaries

Define no-plate areas, edge clearances, cavity differences, and transitions between finishes.

06

Validation and packaging

Confirm thickness or composition records, adhesion, bondability or solderability checks, anti-tarnish packaging, and storage requirements.

WORKING CHECKLIST

Work backward from the assembly purpose

The table describes the communication logic, not a fixed finish stack or confirmed production capability.

Assembly purposeInputs to stateConfirm separately
Wire bondingWire material, bond method, pad location, surface need, and test methodFinish system, area, thickness, and bonding validation
Soldering or attachSolder, peak temperature, flux, pad, and cleaning conditionsSolderability, wetting, finish compatibility, and storage life
Metal-component brazingMetal material, braze alloy, joint geometry, temperature, and atmosphereMetallization, finish, thermal-expansion match, and joint inspection
Lid or hermetic structureLid, sealing method, seal zone, and target test methodSeal material, surface condition, flatness, and hermetic criteria
Corrosion or storageEnvironment, storage period, packaging, cleaning, and appearancePorosity, tarnish, contamination, and packaging approach

RISK BOUNDARY

Ambiguous RFQ language to avoid

  • Gold plate everything
  • Use the normal finish
  • Suitable for bonding
  • Same as sample without a sample identifier
  • Highest reliability without a test specification

FAQ

Questions before the next review step

Does every HTCC process use the same base metallization?

No. Material, firing conditions, and application requirements affect the choice. One supplier's process should not be treated as a universal rule.

Is a plating name enough for quotation?

The area, purpose, assembly method, applicable specification, inspection, and packaging normally need to be stated as well.

Can plating be decided after the first sample?

Some projects can use staged confirmation, but plating affects metallization, assembly, and validation. The intended final interface should be disclosed during feasibility review.